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Home / Articles / Coach / Bypass diodes and hot spots in photovoltaic modules

Bypass diodes and hot spots in photovoltaic modules

When a solar panel is partially shaded there is a risk of hot spots appearing.
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  • Photo by Mateus Vinturini Mateus Vinturini
  • October 11, 2019, at 17:50 PM
7 min 33 sec read
Bypass diodes and hot spots of photovoltaic modules

When a photovoltaic module is partially shaded there is a risk of hot spots known as hot spots appearing.

The solar panel contains a mechanism that aims to reduce the negative impact that partial shading can have on the module. To this end, a bypass diode, also known as a bypass diode, is used.

In this article, the equivalent circuit of a module and its power generation principle will be shown, in order to explain how the hot spot arises and the role of the bypass diode.

Characterization of a diode

The diode is an electronic component whose operation is similar to that of a valve – the device allows the passage of electric current in only one direction and blocks the passage in the opposite direction.

The PN junction diode conducts current when there is a voltage between its positive and negative terminals greater than a certain threshold value, typically 0,7 V for crystalline silicon diodes.

This voltage is called forward bias voltage. In forward polarization, the diode behaves as a good conductor above a voltage of 0,7 V.

As long as the polarization voltage is not reached or if the device is reverse polarized across its terminals, the diode does not conduct current.

Figure 1: Typical operating curve of a PN junction diode
Figure 1: Typical operating curve of a PN junction diode

When the diode's reverse polarization exceeds the diode's breakdown voltage, it loses its ability to block current in the reverse direction, potentially damaging itself in the process and allowing a high current to pass, called avalanche current. The typical operating curve of a diode is shown below.

Characterization of photovoltaic cells

Photovoltaic cells have a structure similar to that of a PN junction diode, with the difference that they are capable of generating electricity through the photovoltaic effect. The photovoltaic effect explains the generation of voltage and current in a semiconductor material exposed to light.

In short, photons of light interact with electrons in the valence shell of semiconductors and cause the appearance of a current, which is proportional to the number of interactions between photons and electrons in the crystalline structure.

This current flow in a PN semiconductor causes an internal voltage to appear in the material. When this internal voltage reaches a certain limit, part of the current generated by the photovoltaic effect is diverted through the cell's PN junction, limiting the amount of current that can be supplied to the circuit.

The sum of these two phenomena — the generation of current by the photovoltaic effect and the diversion of part of this current through the PN junction — results in the cell's I x V characteristic curve. To learn more about the module's I x V curve, read our article: Understanding the IV and PV curves of photovoltaic modules.

Figure 2: Left: "current x voltage" behavior caused by the incidence of light on the photovoltaic cell, generating the current intensity Ipv. Right: typical "current x voltage" behavior of a PN junction. The sum of the two behaviors results in the IV curve (current x voltage) characteristic of a photovoltaic cell that we see in the figure below
Figure 2: Left: “current x voltage” behavior caused by the incidence of light on the photovoltaic cell, generating the current intensity Ipv. Right: typical “current x voltage” behavior of a PN junction. The sum of the two behaviors results in the IV curve (current x voltage) characteristic of a photovoltaic cell that we see in the figure below

Figure 3: Superposition of effects culminating in the I x V curve of a photovoltaic cell
Figure 3: Superposition of effects culminating in the I x V curve of a photovoltaic cell

We can model an ideal photovoltaic cell using the circuit below (Figure 4), where the current source characterizes the photovoltaic effect and depends only on the quantity of photons of light that fall on the semiconductor, while the diode characterizes the nature of the cell's PN junction.

The name generation current (Ipv) is given to the current generated by the photovoltaic effect and dark current (Id) is the current diverted by the internal PN junction.

Figure 4: Equivalent circuit of a photovoltaic cell. Iout represents the current made available by the cell to the external circuit
Figure 4: Equivalent circuit of a photovoltaic cell. Iout represents the current made available by the cell to the external circuit

To characterize a photovoltaic module composed of ideal cells, we must connect the equivalent circuits of each cell in series, as shown in Figure 5 below.

Figure 5: Equivalent electrical circuit of a photovoltaic module, with cells in series. The current flow is represented by the blue lines. The association has a voltage equivalent to the number of cells times the voltage of each cell Vcell
Figure 5: Equivalent electrical circuit of a photovoltaic module, with cells in series. The current flow is represented by the blue lines. The association has a voltage equivalent to the number of cells times the voltage of each cell Vcell

Causes and prevention of hot spots

When the module is operating without shading, the generation current of each cell is equal, and the voltage at which the diode representing the PN junction is located is such that there is only a small flow of dark current through it.

When a cell is shaded, the source that represents the photovoltaic effect ceases, meaning that the only path for the current generated by other cells is the PN junction of the affected cell.

The voltage to which the PN junction of the affected cell is subjected causes the equivalent diode to operate in the reverse bias region, allowing the circulation of a current equal to the generation current of the other cells, but dissipating a large amount of energy.

The power dissipated in the reverse-polarized junction (or cell) is equivalent to the product of the generation current of the other cells and the negative reverse voltage.

For a typical module arrangement, 20 cells of 0,5 V each and 9 A of generation current, the dissipated power would be in the order of 80 W, enough to damage the shaded cell and cause a localized temperature increase, known as hot spot.

Figure 6: The module's normal operating curve is represented by the blue line. When a cell is shaded, a reverse voltage of -Vc appears (the value of which depends on the number of cells in series) which will cause the equivalent diode to operate in reverse bias and the appearance of hot spots.
Figure 6: The module's normal operating curve is represented by the blue line. When a cell is shaded, a reverse voltage of -Vc appears (the value of which depends on the number of cells in series) which will cause the equivalent diode to operate in reverse bias and the appearance of hot spots.

To prevent the emergence of a hot spot, there must be a mechanism that, when one or more cells in a series are shaded, there is a path of least resistance for the current from the other cells or series to flow.

The device that diverts current and prevents the hotspot is the bypass diode. When the cell or module is operating without partial shading, the bypass diode is reverse-biased and does not conduct current.

When enough shading occurs to activate the bypass diode, current is diverted from the affected circuit.

Figure 7: (a) Cells in series during normal operation. Current flows through the current source and there is no activation of the bypass diode. (b) Shaded cell affecting the current circulation of the rest of the series. The current is diverted through the bypass diode to avoid heating the affected cell diode
Figure 7: (a) Cells in series during normal operation. Current flows through the current source and there is no activation of the bypass diode. (b) Shaded cell affecting the current circulation of the rest of the series. The current is diverted through the bypass diode to avoid heating the affected cell diode

Activating the bypass diode causes the current from the affected series to flow only within the series itself, preventing it from being exported to the rest of the circuit. This causes a drop in output from the affected module.

To prevent small shadows from causing a module's total output to drop, manufacturers arrange the module's series of cells in such a way that there are typically 3 bypass diodes, which are allocated in the junction box.

In this way, a shadow on a cell diverts the current of only ⅓ of the affected module from the circuit.

Figure 8: Illustration of a 60-cell photovoltaic module, with 3 bypass diodes allocated in the junction box. Shading a cell causes the current to deviate by ⅓ of the module
Figure 8: Illustration of a 60-cell photovoltaic module, with 3 bypass diodes allocated in the junction box. Shading a cell causes the current to deviate by ⅓ of the module
Figure 9: Module affected by shading. There are no hot spots in the fully shaded portion because the bypass diode diverted the current. However, there is a small portion of shadow that is not enough to activate the second bypass diode. A hot spot occurred in this region with a temperature of 110,5 ºC
Figure 9: Module affected by shading. There are no hot spots in the fully shaded portion because the bypass diode diverted the current. However, there is a small portion of shadow that is not enough to activate the second bypass diode. A hot spot occurred in this region with a temperature of 110,5 ºC

Since shading is the cause of hot spots and bypass diode activation, it must be avoided during the system design stage and in the field by cleaning any animal waste or dirt.

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Photo by Mateus Vinturini
Mateus Vinturini
Specialist in photovoltaic systems and electrical engineer graduated from UNICAMP (State University of Campinas). Science and technology enthusiast, with experience in the field of solar energy, both commercially and in the design, dimensioning and installation of photovoltaic systems. 
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Answers of 2

  1. Celio Manoel Rodrigues said:
    14 from 2023 to 16 at 17: XNUMX

    My photovoltaic system is showing a hot spot on the grounding bar, what could it be?

    Reply
  2. José Ribeiro Bueno said:
    20 February 2021 to 22: 40

    Dear Matthew,
    I enjoyed reading your article regarding shading and hotspot and I would like to
    talk to you about this matter, if I can call or send
    an e-mail.
    Thank you very much in advance.
    Att
    José R Bueno

    Reply

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