Is correcting the tilt of PV modules economically worth it?

More complex and adapted installations are more prone to assembly failures
A correção da inclinação dos módulos FV compensa economicamente?
Is it economically viable in all cases? 

This article addresses adjusting the tilt of solar modules from an economic point of view. We know that it is possible to increase the inclination of photovoltaic modules through adjustment structures.

This can provide greater energy gains, but is it economically viable in all cases? 

In this study, two systems located in the region of Campinas (SP) will be compared.

The first with the modules flush with the roof, with a 10º inclination, and the second with the modules attached to a structure “adapted” for a slab, causing the modules to have an inclination of 23 degrees, optimal for the latitude in which they are located. finds.

In both cases, the modules are positioned with azimuth North. The tested system has 10 400 Wp modules connected to a 3.6 kW inverter, with a single MPPT input.

To obtain the value of the energy generated in both situations, the PVSyst software will be used, with the losses of the two systems (cabling, mismatch, temperature, etc.) identical. With the annual energy value calculated, we will use the cost of the compensable energy tariff for a B1 – residential customer, which is around 0.65 R$/KWh.

For the cost of the structure, we will use an average of values found on the market – around R$ 375 for the solution suitable for ceramic roofs and R$ 1355 for the triangle suitable for slabs that is being “adapted” to correct the inclination of the modules. Therefore, in this example the cost difference between the two systems is R$ 980.

A correção da inclinação dos módulos FV compensa economicamente?
Figure 1 – Representation of a photovoltaic system with modules flush with the roof (left) and system with inclination adaptation (right)

Read too

Choosing the inclination of photovoltaic modules in triangular structures

How to determine the tilt angle of photovoltaic modules?

Should PV modules always be oriented towards the North?

Is it worth adjusting the angle of solar modules on roofs?

Energy generation and economic gain

The table below shows the amount of energy generated in each of the systems:

A correção da inclinação dos módulos FV compensa economicamente? A quick analysis for year 1 shows that the difference in energy generated is small, which reflects only R$ 196.30. To understand the impact on the system's economic performance we need to analyze the impact of generation differences over the planned 25 years of operation.

The year-by-year data was generated using the same software, assuming energy cost inflation of 2% per year and is condensed in the table below.

 

Tabela economiaAnalyzed separately, the extra cost of the adapted structure will only be compensated around the fifth year. Over 25 years of operation, the system with the adapted structure will save R$ 6572 more than the system flush with the roof.

However, the difference in the cost of the structure (R$ 980), the increase in the expenditure of labor hours (1 more day of work ~ R$ 150.00), which reduces the gain, must still be deducted from this gain. for R$ 5,442. In other words, in this case, there are financial gains when we analyze this adaptation.

However, close to the total energy savings of the system over the 25 years (R$ 115 thousand for the system close to the roof, R$ 121 thousand for the adapted structure) the benefit becomes insignificant, around 4.5%.

A solution to overcome the problem that does not involve “adaptations”, especially in the case where the generation for the system close to the roof was not capable of delivering all the energy required, is the addition of another module.

The table below summarizes the generation of a system flush with the roof with 1 more module, totaling 11 panels, and the same assumptions as in the previous cases.

geração de um sistema rente ao telhado com 1 módulo a maisThe addition of another 400 Wp module, already considering a slightly larger structure, is around R$ 800, which is cheaper than the cost of adapting the structure (R$ 980) and brings a more advantageous financial return (difference in R$ 7,000 over 25 years).

Conclusion

In addition to the low financial return, the recommendation not to install “adaptations” to correct the slope of modules on roofs is directly linked to the issue of safety.

Modules flush with the roof are much less exposed to pull-out effects caused by winds. The adapted structure, even by its very nature, hardly follows the manufacturer's fixing recommendations and the resistance of the materials to the letter.

Figura 2: Os esforços causados pelos ventos não são desprezíveis em sistemas FV. O módulo, quando disposto conforme a figura, causa um efeito de vela, aumentando o stress mecânico de toda a estrutura
Figure 2 – The efforts caused by winds are not negligible in PV systems. The module, when arranged as shown, causes a sail effect, increasing the mechanical stress of the entire structure.

Canal Solar has already reported on several structures that collapsed due to the effect of winds or overload, conditions that are much more likely to occur when not respecting the natural slope of the roof.

adaptações em telhados inclinados não são recomendadas
Figure 3 – Adaptations of this type, made with the aim of seeking the best angle and orientation for the photovoltaic modules on the roofs, bring little financial return and could be replaced by adding some modules to the system, with a more advantageous result.

It is also possible to state that more complex installations, with “adjustments” and “adaptations” are more prone to assembly failures. The complexity of the solution, combined with the lack of an assembly standard or manual, leads to more errors, risk of loosening, calls to correct problems and unnecessary risks. Therefore, these adaptations to sloping roofs are not recommended.  

Picture of Mateus Vinturini
Matthew Vinturini
Specialist in photovoltaic systems and electrical engineer graduated from UNICAMP (State University of Campinas). Science and technology enthusiast, with experience in the field of solar energy, both commercially and in the design, dimensioning and installation of photovoltaic systems. 

2 Responses

  1. Hello, Mateus Vinturini.
    Great work on your analysis.
    I still have the following question: could you also add an extra advantage to the project without this adaptation, considering that your panels would suffer less loss of performance throughout their useful life due to the fact that they also produce less on average per panel? In other words, would they be subjected to less effort?

    1. Good afternoon, how are you? If the panels have the minimum ventilation required by the manuals, there should be no significant difference in useful life.

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