How to adapt an existing photovoltaic system for use with batteries?

Brazil is currently experiencing a bad energy scenario – the level of hydroelectric plants is the lowest in decades, the cost of thermoelectric plants is the highest, and the country is preparing to emerge from the recession caused by the coronavirus.

All these factors make the ANEEL is forced to increase energy and brand tariffs to discourage consumption and reduce the risk of the country facing rationing and blackouts.

It is natural, then, to expect there to be an increase in demand for photovoltaic systems with the capacity to operate in a hybrid way to provide a reduction in energy bills at more expensive tariff stations or even that can operate as a backup during power outages.

What to do for customers who already have photovoltaic systems installed? Fortunately, it is not necessary to install a new project “from scratch” to provide an already installed system with the ability to operate on batteries.

It is possible to adapt existing systems by adding some components for the simplest cases or replacing inverters in more complex cases. 

In this article we will study ways to turn an existing photovoltaic system into a system that can operate with batteries and that can provide the benefits of hybridized systems.

Hybrid systems applications

Today there is no clear regulation by ANEEL on how the battery of hybrid systems can interact with the grid – can it be charged from the public grid? Can you inject energy into the public grid at any time? It is expected that in the near future, when there is an update to REN 482 and 687, these issues will become clearer.

For now, it is recommended that installed hybrid systems do not have battery interaction directly with the public grid, that is, that the battery is charged only by the solar system and that it only discharges to power loads in a backup network (operating off-grid) , to supply energy to internal loads or in an islanded manner as long as there is some type of transfer board to prevent the external network from being energized in times of power outage.

Adapting existing systems

Both the backup solution and the solution of using batteries to alleviate peak consumption can be implemented in two ways: an internal AC grid derived and controlled by the inverter itself, or the creation of a microgrid.

For safety reasons, we can never let batteries power the public grid during a power outage. Therefore, if we want to have part of our installation working during a power outage, we will need some mechanism to prevent the injection of energy into the grid.

Figures 1 and 3 below illustrate the two topologies that we can use to set up a backup network: the one controlled by the hybrid inverter and the microgrid.

In the topology in Figure 1, all energy flow passes through the hybrid inverter. When connected to the conventional electrical grid, the inverter operates in on-grid mode, injecting energy taken from the solar panels into the electrical grid and keeping the batteries charged.

On the other hand, when the conventional electrical grid fails, the hybrid inverter in Figure 1 starts to operate in off-grid mode, acting as a UPS (backup system).

The inverter supplies voltage to the backup AC output (see Figure 2), powering critical loads that are previously chosen to be connected to this output. In this case, the energy from the solar panels and batteries is directed to this output.

The topology illustrated in Figure 3, unlike that illustrated in Figure 1, does not necessarily employ hybrid inverters (i.e., those that have inputs for solar panels and batteries).

This topology can be built with the formation of microgrids that operate in an islanded manner (disconnected from the conventional electrical grid) with two types of inverters: the grid former (which uses batteries) and the traditional on-grid solar inverter.

In the topology in Figure 3, the battery inverter can operate in two modes: on-grid or off-grid. In on-grid mode, the inverter simply connects to the grid and charges or discharges the batteries, according to a schedule or strategy pre-configured in the equipment (for example, supplying energy to the batteries during peak hours). In off-grid mode, the inverter starts to operate as a voltage source, supporting the microgrid in isolation from the conventional electrical grid. 

In summary, for operation with batteries and the upgrade of existing photovoltaic systems we can use two different types of inverters: a battery inverter, which is equipment that does not have an interface with the solar panel, but can charge and discharge the battery through from the AC grid, and the hybrid inverter (solar+battery) with backup AC output.

The battery inverter solution is the easiest to apply, as it can be integrated into any installation, even those that do not have a solar inverter. 

Some solar inverter manufacturers even manufacture battery inverters that can communicate with each other to allow the development of more complex strategies – such as, for example, prioritizing battery charging at a specific time and scheduling the battery to discharge at another specific time. For this type of solution, it is recommended to install an energy flow meter to make the best decision on charging and discharging moments.

The second solution, which is a little more laborious for systems already in operation (as it requires replacing the existing inverter), is the installation of a solar inverter with the capacity to operate simultaneously with batteries and solar panels.

These hybrid inverters already have all the necessary electronics internally for integrating the battery into the grid. The advantage of this solution is that in new projects, the cost is reduced and installation is simpler than the solution with a separate battery inverter – especially in low power systems.

A system with batteries will obviously be more expensive than a system without batteries. However, we have to take into account the direct and indirect benefits of energy storage. 

As a direct benefit, we can mention the reduction in the cost of the tariff in situations of consumption during peak hours, as well as the mitigation of possible costs related to the stoppage of production or the loss of products that need to be permanently refrigerated, for example. 

As an indirect benefit, we have the comfort of being able to use electricity at any time, safely and reliably, without exposure to the risks of blackouts or increases in electricity tariffs.