Structural dimensioning is essential for the panel fixing system

It is always recommended to ask the structure supplier for a product calculation report
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Dimensionamento estrutural é essencial para o sistema de fixação dos painéis
The project must take into account the force of wind action to which the structures are subjected.

Manufacturers of metallic structures for fixing photovoltaic modules must design the materials in accordance with the limits and conditions of ABNT technical standards, in addition to international standards, among which we can highlight:

ABNT NBR 8800 – Design of steel structures and mixed steel and concrete structures for buildings
ABNT NBR 14762 – Design of steel structures made up of cold-formed profiles
ABNT NBR 6123 – Forces due to wind in buildings
ABNT 6122 / 2019 – Design and execution of foundations
EUROCODE 9: Design of aluminum structures – Part 1-1: General structural rules.

In the case of ground structures, they must be designed in accordance with ABNT NBR 8800 and ABNT 6123 – Forces due to wind in buildings and previously mentioned standards.

The project must take into account the strength of the wind to which the structures are subject. Figure 1 shows the isopleth graph (wind speed curves) found in the NBR 6123/1998 standard. Figure 2 demonstrates how calculations are made based on NBR 6123, to find the incident wind load in each region of Brazil.

Figura 1 – Gráfico de isopletas da velocidade básica dos ventos. Fonte: NBR 6123/1998, pág. 6
Figure 1 – Isopleth graph of basic wind speed. Source: NBR 6123/1998, p. 6
Figura 2 – Cálculo da velocidade básica do vento – item 4.2 – NBR 6123. Fonte: Memorial de cálculo estrutural da SSM
Figure 2 – Calculation of basic wind speed – item 4.2 – NBR 6123. Source: SSM structural calculation memorial

It is always recommended to ask the structure supplier for a calculation report for the products, so that the customer can be sure of having structures that will withstand the action of the wind.

The design must be guided by the NBR 8800 / 14762 standard and must also be carried out with the support of structural analysis software, to carry out the analysis of maximum displacements, which must comply with Annex C of NBR 8800 and Annex A of NBR 14762 :2010.

Figura 3 – Tela do software Metálicas 3D, usado na análise de deslocamentos máximos das estruturas fotovoltaicas. O exemplo mostrado é de um projeto com 120 módulos. Fonte: SSM Solar
Figure 3 – Screen of the Metálicas 3D software, used to analyze the maximum displacements of photovoltaic structures. The example shown is of a project with 120 modules. Source: SSM Solar

In Figure 3, a soil structure was designed for 120 modules. The objective of the study, carried out using Metálicas 3D software, was to analyze the displacement due to loads (own weight + photovoltaic panels). The maximum displacement obtained was 11.54 mm, while the normative limit would be 20.41 mm.

In addition to the need to use sizing tools and observe technical standards, with all calculations presented in the memorial, attention must be paid to the quality of the materials used. SSM Solar, for example, uses 6000 series structural aluminum. Figures 4 and 5 illustrate excerpts from a structural calculation report produced by SSM Solar.

Dimensionamento estrutural é vital para sistema de fixação de painéis
Figure 4 – Maximum displacements of the aluminum profile – in this case we are working at the maximum span of the SSM structure. The graph shows the displacements due to loads (own weight + photovoltaic panels + normative overload). Image obtained with the 3D Metallics tool. Source: SSM Solar
Figura 4 – Deslocamentos máximos do perfil em alumínio – neste caso estamos trabalhando no vão máximo da estrutura. Fonte: SSM Solar
Figure 5 – Maximum displacements of the aluminum profile – in this case we are working at the maximum span of the structure. Source: SSM Solar

After reading the standards and calculating with software tools, the profiles are manufactured. All of these procedures are necessary and must be carefully respected until the structure is delivered to the customer. The correct design of the structures ensures that the customer has no surprises during the construction and commissioning of the solar plant.

Figures 6 and 7 illustrate a ground plant built with SSM solar structures, which have undergone all design and structural analysis procedures, ensuring maximum safety of the work and return on investment for the client.

Dimensionamento estrutural é vital para sistema de fixação de painéis
Figure 6 – NDTV Group solar plant. 5,840 450 W modules were used. Photo: Nexen/Disclosure
Dimensionamento estrutural é vital para sistema de fixação de painéis
Figure 7 – Execution of the NDTV Group solar plant. Photo: SSM Solar do Brasil

In addition to all the care taken with design and manufacturing, it is important to check the warranty provided by the manufacturer. A SSM Solar do Brasil, for example, based on all the calculations and all the checks presented and carried out by an engineering team, offers a 30-year warranty for the structures, a time compatible with the life expectancy of the photovoltaic modules.

Finally, it is important to check whether the supplier monitors the on-site assembly process of the structures, providing all the necessary support for the development of the process.

Picture of Gustavo Lopes
Gustavo Lopes
Engineer of Metallic Structures and Structures for Solar Panels at SSM Solar do Brasil.

3 Responses

  1. Dear Eng° Gustavo,
    Congratulations to you and SSM for your work.
    I suggest you publish a technical article demonstrating the design of concrete blocks for anchoring, without fixing (parabolt/glue), in flat slabs of the support structure for photovoltaic modules.
    Thanks,

  2. Good afternoon!
    Engº Gustavo, very good material on the structure of photovoltaic panels. This reminds us to be careful with the structures that support photovoltaic panels, especially in power plants, which generally have a number of larger panels and are located on land with a lot of sand (soft earth). I would like to congratulate you and know if there is a more detailed article on the topic.
    Grateful.
    Electrical Engineer Fábio Serra

  3. Congratulations to Eng. Gustavo Lopes for warning about the loads incident on structures due to the placement of photovoltaic panels that are installed on existing structures.
    As the panels are “light”, we have spread the concept that existing structures “support” them.

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